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Work Instruction System Product List

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[Case Study of Work Instruction System Implementation] To Reduce Defect Rate and Improve Productivity

[Case Study of Work Instruction System Implementation] To Reduce Defect Rate and Improve Productivity

Manage the flow of products to achieve efficient operations! Foreign workers and new employees will also experience smoother workflows! Ultimately, this leads to a reduction in defect rates.

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "Work Instruction System" was implemented at Company C, a manufacturer of automotive parts. This company sought to overhaul their work instruction system used during the assembly of automotive parts and requested the introduction of a more user-friendly system. As a result, we implemented the work instruction system. The work procedures are displayed on a screen, making them easier to understand, and the next parts to be used are indicated with lights, which led to a reduction in work time and defect rates, as well as an increase in productivity. Furthermore, we enhanced our support system to create an environment where customers can easily reach out for assistance whenever they have questions. *For more details, please refer to the PDF document or feel free to contact us.

  • Production Management System

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Digital Stall System 'DEZIYA' _ Instructions for work procedures via video and audio

Digital Stall System 'DEZIYA' _ Instructions for work procedures via video and audio

Contributing to an increase in customer trust! By providing instructions for work procedures through video and audio, tasks can be carried out without mistakes.

"DEZIYA" is a digital stall system that has achieved the systematization of cell production to prevent incorrect shortages and assembly errors. It indicates picking with lights. It is effective in preventing mistakes such as picking the wrong parts or incorrect quantities. Even new employees or foreign workers who do not speak the language can perform tasks like veterans, reducing the burden of training. 【Features】 ■ Picking instructions with lights ■ Work instructions via video and audio ■ Standardization of work processes ■ Suitable for small-lot production of various types ■ Increased productivity *For more details, please refer to the PDF document or feel free to contact us.

  • Other production management systems

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Standardization of Work: Production Management - Work Instruction System

Standardization of Work: Production Management - Work Instruction System

Instructions for assembly parts using picking lamps and counting the necessary number of screws, etc. Standardization of work will be implemented.

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We receive production instructions from upper management and create and distribute work instruction data through a server system, which displays work instructions on-site and controls PLC systems such as picking lamps, communicating via LAN connection. The conditions for creating work instruction data are created in Excel and imported into the server system. On-site managers can also easily create conditions. We also carry out installation work at overseas locations.

  • Production Management System

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Automated Work Instruction System "α-navi+"

Automated Work Instruction System "α-navi+"

Display the abnormal conditions of the line in order of priority to guide the operator!

"α-navi+" is an automatic work instruction system that allows for a variety of settings using a web management system. You can freely set the priority and messages for abnormal conditions, and it is also possible to link with products from various manufacturers such as PLCs and warning lamps. Please feel free to consult us for customization after implementation. 【Features】 ■ Freely edit abnormal conditions ■ Register important lines ■ Call based on the skills of the responsible personnel *For more details, please download the PDF or feel free to contact us.

  • Process Control System
  • Other operation management software
  • Other production management systems

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